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What Is Thermoforming?
Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to create a usable product.
The layer, or “film” when referring to thinner gauges and certain material types, is heated in an oven to a high enough temperature that permits it to be stretched into or onto a mold and cooled to a finished shape. Its simplified version is vacuum forming.
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Do You Need Light Gauge Thermoforming Or Heavy Gauge Thermoforming?
Thin Gauge Thermoforming
Our manufacturing process takes the plastic extruded film .007 – .080 and heats it into a pliable temperature, formed to a particular shape with the use of a mold, cooled and trimmed.
Producing various engineering plastic manufacturing products, packaging clamshells, blisters & tri-folds & product point of purchase displays, inserts, and trays used in markets such as Cosmetics, Candles, Electronics, Food, Medical, Retail, and more.
Our method of high-volume, continuous thermoforming of light gauge products.
A plastic sheet is pulled from a roll or an extruder into a set of indexing chains that incorporate pins or spikes, that pierce the foil and transport it through an oven for heating to forming temperature.
In its purest form, a small tabletop or lab size machine can be used to heat small cut sections of plastic sheet and stretch it over a mold using a vacuum.
Thin gauge thermoforming is our best manufacturing for complex and high-volume applications.
Huge production machines are utilized to heat and form the plastic sheet and trim the finished parts from the layer in a continuous high-speed process and can produce many thousands of finished pieces per hour depending on the machine and mold size and the size of the parts being formed.
What Is Heavy Gauge Thermoform?
Heavy-gauge thermoforming is a manufacturing process of sheet forming, usually draping the heated plastic sheet over a mold. Many heavy-gauge forming applications use vacuum only in the forming process, although some use two halves of mating form tooling and include air pressure to help form.
Manufacture Defense Components, Electrical Enclosures, Trays, Housings, Bezels, Guards, Radomes, Equipment Housings, Covers, Component Parts, and many more.
Typically Heavy gauge thermoformed products usually are of a “permanent” end-use nature, while thin-gauge parts are more often designed to be disposable or recyclable and are primarily used to package or contain a food item or product.
Our parts are used as cosmetic surfaces on permanent structures such as kiosks, automobiles, trucks, medical equipment, material handling equipment, refrigerators, spas, and shower enclosures, and electrical and electronic equipment.
Unlike Thin Gauge Thermoformed Parts
Our Heavy-gauge parts are often handcrafted after forming for trimming to final shape or for additional drilling, cutting, or finishing, depending on the product typically used for production quantities of 250 to 3000 annually, with lower tooling costs and faster product development than competing plastic technologies like injection molding.
Thermoforming has benefited from applications of engineering technology, although the primary forming process is very similar to what was invented many years ago.
Microprocessor and computer controls on more modern machinery allow for greatly increased process control and repeatability of same-job setups from one production run with the ability to save oven heater and process timing settings between jobs.
Science, art, and technology of enclosing or protecting products for distribution, storage, sale, and use.
It also refers to the process of designing, evaluating, and producing packages.
Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end-use. Packaging contains, protects, preserves, transports, informs, and sells.
The standard term for several types of pre-formed plastic packaging is used for small consumer goods, foods, and pharmaceuticals.
The primary component of a blister pack is a cavity or pocket made from a formable web, usually a thermoformed plastic.
Usually has a backing of paperboard or a lidding seal of aluminum foil or plastic. A blister that folds onto itself is often called a clamshell.
A hinged blister is known as a clamshell, used for a variety of products.
It can be used as a security package to deter package pilferage for small high-value items, such as consumer electronics.
It consists of one sheet folded over onto itself and sometimes fused at the edges.
They can be securely heat-sealed, making them difficult to open by hand to deter tampering.
A pair of scissors or a sharp knife is often required to open them (although these are available in similar packages).
Care must be used to safely open some of these packages, as opening it without consideration can result in injury; 6,000 Americans are sent to the emergency room each year by injuries suffered in opening such packages.
Wrap rage is sometimes the result.
Thin Gauge Thermoform Near Maryland
The United States Census Bureau estimates that the population of Maryland was 6,042,718 on July 1, 2018, a 4.66% increase since the 2010 United States Census and a decrease of 9,459, from the prior year. This includes a natural increase since the last census of 269,166 people (that is 464,251 births minus 275,093 deaths) and an increase due to net migration of 116,713 people into the state. Immigration from outside the United States resulted in a net increase of 129,730 people, and migration within the country produced a net loss of 13,017 people.
The city is also one of the most visited cities in the world, with more than 20 million tourists annually