Thermoform Solutions Blunt South Dakota, Heavy Light Gauge Thermoform Tammy Sagastume New Business Development Customer Support Maryland Thermoform
Where Can You Get Thermoform Solutions Near Blunt South Dakota?
Tammy Sagastume Thermoform Solutions World Class Full-Service Custom Thermoformer. Free Consultations I Can Help You With Design, Development, On Time, On Budget & Manage Your Packaging over 30 years of experience with heavy-gauge and light gauge thermoforming products.
What Is Thermoforming?
Thermoforming is a manufacturing process where a plastic sheet is heated to a pliable forming temperature, formed to a specific shape in a mold, and trimmed to create a usable product. The sheet, or “film” when referring to thinner gauges and certain material types, is heated in an oven to a high enough temperature that permits it to be stretched into or onto a mold and cooled to a finished shape. Its simplified version is vacuum forming.
Light Gauge Thermoforming
Light gauge thermoforming is a manufacturing process in which plastic extruded film .007 – .080 is heated to a pliable temperature, formed to a particular shape with the use of a mold, cooled and trimmed.
Producing various engineering plastic manufacturing products, packaging clamshells, blisters & tri-folds & product point of purchase displays, inserts, and trays used in markets such as Cosmetics, Candles, Electronics, Food, Medical, Retail and more.
In the most common method of high-volume, continuous thermoforming of light gauge products, the plastic sheet is fed from a roll or an extruder into a set of indexing chains that incorporate pins or spikes, that pierce the sheet and transport it through an oven for heating to forming temperature.
In its purest form, a small tabletop or lab size machine can be used to heat small cut sections of plastic sheet and stretch it over a mold using a vacuum.
This method is often used for sample and prototype parts. In complex and high-volume applications, huge production machines are utilized to heat and form the plastic sheet and trim the formed parts from the sheet in a continuous high-speed process and can produce many thousands of finished pieces per hour depending on the machine and mold size and the size of the parts being formed.
What’s Heavy Gauge Thermoforming?
Heavy-gauge thermoforming is a manufacturing process of sheet forming, typically draping the heated plastic sheet over a mold. Many heavy-gauge forming applications use vacuum only in the forming process, although some use two halves of mating form tooling and include air pressure to help form.
We manufacture Defense Components, Electrical Enclosures, Trays, Housings, Bezels, Guards, Radomes, Equipment Housings, Covers, Component Parts and many more.
Heavy-gauge parts are used as cosmetic surfaces on permanent structures such as kiosks, automobiles, trucks, medical equipment, material handling equipment, refrigerators, spas, and shower enclosures, and electrical and electronic equipment.
Unlike Most Light Gauge Thermoformed Parts
Our Heavy-gauge parts are often handcrafted after forming for trimming to final shape or for additional drilling, cutting, or finishing, depending on the product.
Typically Heavy gauge thermoformed products typically are of a “permanent” end-use nature, while thin-gauge parts are more often designed to be disposable or recyclable and are primarily used to package or contain a food item or product.
Heavy-gauge thermoforming is typically used for production quantities of 250 to 3000 annually, with lower tooling costs and faster product development than competing plastic technologies like injection molding.
Thermoform Solutions Near Blunt South Dakota
Thermoforming has benefited from applications of engineering technology, although the basic forming process is very similar to what was invented many years ago.
Microprocessor and computer controls on more modern machinery allow for greatly increased process control and repeatability of same-job setups from one production run with the ability to save oven heater and process timing settings between jobs.
The science, art, and technology of enclosing or protecting products for distribution, storage, sale, and use.
The packaging also refers to the process of designing, evaluating, and producing packages. Packaging can be described as a coordinated system of preparing goods for transport, warehousing, logistics, sale, and end-use. Packaging contains, protects, preserves, transports, informs and sells.
s a term for several types of pre-formed plastic packaging used for small consumer goods, foods, and pharmaceuticals.
The primary component of a blister pack is a cavity or pocket made from a formable web, usually a thermoformed plastic. This usually has a backing of paperboard or a lidding seal of aluminum foil or plastic. A blister that folds onto itself is often called a clamshell.
A hinged blister is known as a clamshell, used for a variety of products.
It can be used as a security package to deter package pilferage for small high-value items, such as consumer electronics.
It consists of one sheet folded over onto itself and sometimes fused at the edges.
They can be securely heat-sealed, making them difficult to open by hand to deter tampering.
A pair of scissors or a sharp knife is often required to open them (although these are often sold in similar packages).
Care must be used to safely open some of these packages, as opening it without care can result in injury; 6,000 Americans are sent to the emergency room each year by injuries suffered in opening such packages. Wrap rage is sometimes the result.
Most Thermoforming Companies Recycle
Scrap and waste plastic, either by compressing in a baling machine or by feeding into a granulator (grinder) and producing ground flake, for sale to reprocessing companies or re-use in their facility. Frequently, scrap and waste plastic from the thermoforming process is converted back into an extruded sheet for forming again.